Stephen's A8 Blog - Cougar Stereo Install pt.3

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Woofer cutout - that's an 11" square with 3" corner radii.

 

There's the port, 14.5" X 2" X 16.75". Sides and bottom of box is used to form the port.

 

Finally ready to make the woofer cutouts.

 

It's starting to look like a box now.

 

Close-up of opening, showing the port. Note all panels sit inside dados and are completely sealed.

 

Another front shot.

 

Holes are drilled for the eight #10-32 T-Nuts.

 

The T-Nuts press in easily with this heavy duty 3" c-clamp.

 

All pressed in. This woofer will be held firmly and can be removed without damaging the box.

 

 

All that's left is some minor Bondo along the edges / joints and stretching the black...

 

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